Flowrate Typically 0.5 To 5 Liters Per Minute Abrasive Flow Machine Semi automatic To Fully Automatic Platform For Precision Surface Treatment

Product Description:

The Abrasive Flow Machine is an advanced industrial tool designed to enhance precision finishing processes across various industries. Utilizing viscous abrasive media, this machine efficiently removes burrs, sharp edges, and other surface imperfections from complex internal geometries, making it an essential solution for high-quality manufacturing. Its technology is especially beneficial for applications requiring meticulous surface treatment, such as in the automotive, aerospace, medical devices, and electronics sectors.

One of the standout features of this equipment is its role as a Cross Hole Deburring Machine. This capability allows it to access and treat intricate cross holes and internal passages that are difficult to reach with conventional methods. By flowing abrasive media through these complex channels, the machine ensures uniform material removal and a smooth finish, significantly improving the performance and longevity of the treated components. This makes it an invaluable asset in industries where precision and reliability are paramount.

The Abrasive Flow Machine is also recognized as a Fully Automatic Deburring Machine, offering hands-free operation that boosts productivity while maintaining consistent results. The automation reduces the need for manual labor, minimizes human error, and allows for precise control over the deburring process. Operators can easily adjust parameters such as flow rate, pressure, and cycle time to suit specific component requirements, ensuring optimal finishing for each job.

In terms of machine size, the Abrasive Flow Machine typically features a compact footprint that varies by model. This flexibility allows it to be integrated into different production environments without requiring extensive space. Its design promotes ease of installation and maintenance, making it a practical choice for manufacturers aiming to optimize their workflow without significant facility modifications.

The flow rate of the viscous abrasive media is adjustable, generally ranging from 0.5 to 5 liters per minute. This adjustability provides precise control over the finishing process, enabling the machine to handle a wide variety of materials and component sizes. By fine-tuning the flow rate, users can achieve the desired surface quality while minimizing media consumption and operational costs.

To maintain optimal performance, the Abrasive Flow Machine requires regular media replacement and machine calibration. The viscous abrasive media gradually loses its effectiveness after repeated use, so timely replacement is crucial to ensure consistent deburring quality. Additionally, routine calibration of the machine guarantees that all parameters remain accurate and that the equipment operates within specified tolerances. These maintenance practices help extend the machine’s lifespan and maintain high standards of production.

Overall, the Abrasive Flow Machine stands out as a reliable and efficient solution for internal surface finishing challenges. Its combination of viscous abrasive media technology, fully automatic operation, and adjustable flow rate makes it indispensable in sectors demanding precision and quality. Whether used as a Cross Hole Deburring Machine or for general deburring tasks, this equipment delivers superior results that enhance product performance and customer satisfaction.

Technical Parameters:

Applications:

The Forkrobot KDL-160 Abrasive Flow Machine is an advanced Fluid Polishing Machine designed to deliver precision finishing and deburring for complex components. Originating from China and CE certified, this machine offers an adjustable flowrate typically ranging from 0.5 to 5 liters per minute, allowing for tailored abrasive flow processes. Its compact footprint ensures it fits seamlessly into various production environments, making it ideal for industries requiring meticulous surface treatment and internal polishing.

This Abrasive Flow Deburring Machine excels in applications such as smoothing internal passageways, polishing cross holes, and removing burrs from intricate geometries that are challenging to reach with traditional methods. The KDL-160’s programmable logic controller (PLC) ensures precise control over the abrasive flow process, enhancing repeatability and consistency in finishing operations. With customization options including bespoke tooling and media formulations, the machine can be tailored to specific material types and application requirements.

Typical application scenarios for the Forkrobot KDL-160 include aerospace component finishing, automotive part deburring, medical device polishing, and mold cavity refinement. The machine is particularly effective as a Cross Hole Deburring Machine, capable of handling complex internal channels such as fuel injector nozzles, hydraulic valve bodies, and heat exchanger tubes. Its use of viscous abrasive media enables thorough polishing and burr removal without damaging delicate structures.

Manufacturers looking for reliable and efficient fluid polishing solutions will appreciate the KDL-160’s robust design and supply capability of up to 50 sets per month. Packaged securely in a wooden case and available with a minimum order quantity of 1 unit, the machine is competitively priced at 28,800 USD. Delivery times range from 10 to 30 days, with payment terms requiring 50% T/T in advance and the remaining 50% before delivery.

In summary, the Forkrobot KDL-160 is a versatile and high-performance Abrasive Flow Deburring Machine perfect for precise fluid polishing and cross hole deburring tasks. Its advanced PLC control, customizable abrasive media, and compact design make it a valuable asset in industries demanding impeccable surface finishes and internal cleanliness.

Support and Services:

Our Abrasive Flow Machine is designed to provide precision finishing for complex internal passages and surfaces. To ensure optimal performance and longevity of your equipment, we offer comprehensive technical support and services tailored to your specific needs.

Our technical support team is available to assist with installation guidance, operational training, and troubleshooting to help you maximize the efficiency of your abrasive flow machining process. We provide detailed user manuals and maintenance schedules to keep your machine running smoothly.

Regular maintenance services include inspection, calibration, and replacement of wear parts to prevent downtime and maintain consistent finishing quality. We also offer upgrades and customization options to adapt the machine to evolving production requirements.

For advanced applications, our experts can collaborate with you to optimize media selection, flow parameters, and fixture design, ensuring the best results for your unique components.

Trust our dedicated support and service team to help you achieve precise, repeatable finishes with your Abrasive Flow Machine, enhancing productivity and product quality.